Nearly 4 Million BowFlex Dumbbells Recalled Nationwide: CPSC

More than 100 injuries have been reported by customers, including broken toes and concussions, the agency said.
Published: 6/9/2025, 5:45:52 PM EDT
Nearly 4 Million BowFlex Dumbbells Recalled Nationwide: CPSC
An image of the recalled BowFlex branded adjustable dumbbell. (Consumer Product Safety Commission)
Wisconsin-based Johnson Health Tech Trading Inc. is recalling around 3.84 million units of dumbbells due to a risk that “weight plates can dislodge from the handle during use, posing an impact hazard,” the Consumer Product Safety Commission (CPSC) said in a June 5 statement.
The recall applies to BowFlex-branded Model 552 (52.5 lb.) and Model 1090 (90 lb.) adjustable dumbbells. Bowflex, formerly Nautilus Inc., filed for bankruptcy in March 2024. Johnson Health Tech bought BowFlex a month later in April.

Johnson has received “12 reports of the plates dislodging during use with no injuries for units it sold. Nautilus received 337 reports of the plates dislodging during use for units it sold, including 111 resulting in injuries such as concussions, abrasions, broken toes, or contusions,” the statement said.

The China-manufactured items were sold through Johnson Fitness & Wellness, Best Buy, and DICK’S Sporting Goods outlets across the nation from early 2004 through April 2024 for $200 to $800. They were also sold online via BowFlex and Amazon.

Johnson Health Tech sold the items between May 2024 and May 2025.

“Consumers should immediately stop using the recalled Bowflex adjustable dumbbells and contact Johnson Health Tech Trading for a refund of the purchase price in the form of a voucher or a replacement for units sold by Johnson Health Tech,” the notice said.

For those who bought their units via BowFlex, Johnson is offering a prorated voucher and a one-year digital fitness membership at the JRNY workout app.” Consumers will be sent a pre-paid shipping label to return the handle and base for each returned dumbbell.”

The Epoch Times reached out to Johnson Health Tech Trading for comment and did not receive a response by publication time.

Multiple dumbbell recalls have been issued by the CPSC over the past year.

In March, New York-based Tzumi Electronics Inc. withdrew about 12,400 units of adjustable dumbbells due to the risk of weight plates potentially dislodging from the handle while customers are using them. Over 60 complaints were made about weight plates dislodging, including at least seven injuries.
Utah-based iFIT Inc. pulled out around 54,400 units of dumbbell sets from the market in July last year, citing similar injury risk.

Customer Injuries

CPSC’s SaferProducts database has recorded various types of injuries reported by customers of BowFlex dumbbells over the years.
On Dec. 4, 2024, a 39-year-old customer “was performing an overhead press with adjustable dumbbells when one plate of dumbbell came loose and fell on his head. Consumer visited ER for a serious injury and immediate incapacitation,” the database said.
Another incident took place on Dec. 16, 2023, when the dumbbell plate fell on a 55-year-old customer while he was performing a bench press.

“The plate dislodged from the handle and landed on top of his right foot causing bleeding and severe swelling. Treated with first aid.”

Regarding the recent Johnson recall, Gabe Knight, a senior policy analyst at customer advocacy group Consumer Reports (CR), suggested she was not satisfied with the company’s remedy to the recall, according to a June 5 post.

The remedy involved Johnson offering vouchers and digital fitness memberships to most of the affected customers. “Consumers should be able to receive their money back in full, no strings attached,” she said.

“Even if you haven’t experienced any issues with these products so far, it’s still possible you could in the future,” Knight said, encouraging people who have bought the dumbbells to stop using them.

Johnson Health Tech told CR that they became aware of incident reports involving the dumbbells only after acquiring certain assets from BowFlex last year.

The company said it has updated the designs of both the 1090 and 552 model dumbbells involved in the recall.

“The selector disks on these new models are entirely metal for enhanced durability,” it said.